Metacaulk

Metacaulk 835+ Spray Firestop Sealant, 5 Gallon Pail – Elastomeric Silicone Spray Applied Joint Sealant for Wall & Floor Control Joints, Flexible Fire Rated Smoke & Water Resistant Firestopping

Metacaulk 835+ Spray Firestop Sealant, 5 Gallon Pail – Elastomeric Silicone Spray Applied Joint Sealant for Wall & Floor Control Joints, Flexible Fire Rated Smoke & Water Resistant Firestopping

$726.69
  • SKU: MET 66295
Availability: This product will ship in 2-3 days if ordered by 2 PM EST Monday to Friday.

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Description

Metacaulk 835+ Spray is a professional-grade, elastomeric silicone firestop sealant designed to help prevent the spread of flames, smoke, hot gases, and water through joint openings in fire-rated assemblies. This spray-applied firestop coating cures to a durable, flexible seal capable of accommodating significant movement while maintaining reliable protection in both interior and exterior applications.

Designed for wall-to-floor, wall-to-wall, floor-to-floor, and curtain wall joint systems, Metacaulk 835+ Spray offers excellent moisture resistance and forms a water-resistant seal quickly after application. Its sprayable formulation helps contractors efficiently cover large joint areas while maintaining consistent coverage and adhesion on horizontal and vertical surfaces. Ideal for commercial construction, industrial facilities, high-rise buildings, healthcare facilities, and institutional applications requiring flexible firestopping performance.

Features & Benefits

  • Flexible Elastomeric Silicone Formula: Cures to a durable, flexible seal that accommodates movement, vibration, expansion, and contraction in dynamic joint systems.
  • Spray Applied for Fast Coverage: Designed for airless spray application to help improve installation speed and consistency on large projects.
  • Fire, Smoke & Hot Gas Protection: Helps prevent the spread of flames, smoke, and hot gases through fire-rated joint systems.
  • Water & Moisture Resistant: Forms a rain- and water-resistant seal quickly after application for improved jobsite performance.
  • Interior & Exterior Use: Suitable for both indoor and outdoor firestop applications.
  • Horizontal & Vertical Applications: Can be applied to both horizontal and vertical surfaces for versatile installation options.
  • Excellent Freeze-Thaw Stability: Formulated to handle demanding environmental conditions and temperature fluctuations.
  • Ideal for High Movement Joints: Designed for applications requiring flexibility and movement capability in fire-rated assemblies.
  • Tested & Certified Performance: Tested to ASTM E1966 (UL 2079), ASTM E2307, ASTM E1399, ASTM E119 (UL 263), and STC 55 sound transmission standards.
  • Professional Contractor Grade: Compatible with airless spray equipment for efficient commercial and industrial installation.

Technical Data

Product Type Elastomeric Silicone Firestop Sealant
Application Method Airless Spray
Color Gray
Packaging Size 5 Gallon Pail
Solids Content 97%
Density 1.002 g/mL
Cure Method Neutral Moisture Cure
Skin Over Time 30–60 Minutes
Full Cure 24 Hours (1/8" Thickness)
Tensile Strength 23.5 kPa
Tear Strength 0.82 kN/m
Application Temperature -20°F to 120°F
Water Resistance Water/Rain Resistant After 1 Hour
Shelf Life 18 Months
Coverage Volume 1155 cu. in.
Sound Rating STC 55
VOC Characteristics Low Odor Silicone System

Tested Standards

  • ASTM E1966 (UL 2079)
  • ASTM E2307
  • ASTM E1399
  • ASTM E119 (UL 263)
  • ASTM E90 (STC 55)
  • CAN/ULC S115, S101, S102

Recommended Applications

  • Wall-to-floor transition joints
  • Wall-to-wall control joints
  • Floor-to-floor control joints
  • Curtain wall joints
  • Fire-rated expansion joints
  • Dynamic movement joints
  • Commercial building firestopping
  • Healthcare and institutional construction
  • High-rise construction projects
  • Interior and exterior firestop sealing applications
  • Areas requiring moisture and washout resistance
  • Spray-applied firestop joint systems

Application Details

Surface Preparation

All joints and surrounding surfaces should be clean and free of loose debris, dust, oil, grease, wax, old sealants, and contaminants prior to application.

Mixing

Material must be thoroughly mixed before use to ensure proper consistency and performance.

Recommended Equipment

For best results, use a professional airless sprayer capable of a minimum of 0.70 GPM at 2,800 PSI with compatible spray tips ranging from .015–.019.

Application Conditions

  • Recommended surface and air temperatures above 40°F
  • Application temperature range: -20°F to 120°F
  • Store material between 50°F and 77°F before use

Installation

Apply the required coating thickness to completely cover backing material and overlap adjacent substrates by a minimum of 1/2 inch in accordance with approved firestop system designs.

Cleanup

Clean spray equipment with mineral spirits immediately after use following sprayer manufacturer instructions.

Important Notice

Spray equipment should only be operated by properly trained personnel following all applicable safety procedures and equipment guidelines.